Terracotta Research Facility

This project revisits the Moroccan Funduq by envisioning a contemporary research facility dedicated to innovating terracotta production. A mechanistic building is generated by the assemblage of extruded terracotta elements. The fractal geometry within the facade creates a dynamic, semi-permeable barrier responding to meteorological conditions. A set of vaulted terracotta structures sits atop the building, this is where the researchers working at the facility live. These vaults consist of precast terracotta elements, assembled and post-tensioned on site. An analysis of the stresses within these vaults, allows for a terracotta element arrangement and geometry, limiting the stresses between individual elements to tension and compression. The absence of shear and bending allows for thinner sections, less post-tensioning, and simpler fixings.

Case study of Funduq El Khaira
Tiled façade panel governed by golden ratio
Possible shading configurations of complete terracotta façade
Cumulative seasonal radiation
Compression vault FEA and brick segmentation for compression-only structure
Joint and brick design – First iteration
Joint and brick design – Second iteration
Joint and brick design – Third iteration
Daylight analysis of residential vaults
Thermal analysis of residential vaults
North-south section through foyer
East-west section through foyer, production line and research labs
Ground floor plan
Second floor plan